Baler loading method and apparatus

ABSTRACT

If the next charge to be stuffed into the baling chamber has not yet reached the desired size and density by the time the stuffing fork and compacting plunger are ready to begin their next operating cycles, the plunger and the fork are temporarily deactivated until the charge reaches full size and density. Thereupon, the fork stuffs the entire charge into the baling chamber in a single cycle of operation for compaction by the plunger. The baler is loaded from the bottom of the baling chamber through an upwardly curved duct that serves both as an accumulating chamber and as a pre-compression area into which the charge is progressively packed by a rotating, retractable finger drum at the lower end of the duct. The plunger closes the top of the duct during such accumulation and pre-compression, and in order to provide ample time for the plunger to retract from the duct when the stuffing cycle commences, the fork moves slowly at first but then quite rapidly once the plunger has retracted. Actuation of the plunger and stuffing fork occurs automatically in response to obtaining the predetermined density of the accumulated charge as sensed by a pressure-sensitive device on the loading duct.

This is a division of application Ser. No. 675,529, filed on Apr. 9,1976.

This invention relates to balers and, more particularly, to crop pickupbalers and the manner in which crop material is loaded into the balingchambers of such machines.

While the compaction segment of a baling process is, of course, animportant aspect in preparing a bale having a desired density andconfiguration, the loading stage of the process is perhaps even morecritical to the formation of a bale having the most desirable qualities.Because crop conditions are ever changing, and because the operatorseldom has a perfectly shaped windrow to work from, e.g., the windrowmay vary in width, height and may skip periodically, the plungernormally receives charges of material that can vary substantially insize and density from one time to the next. Consequently, the finishedbale may have pockets of low density scattered throughout its body aswell as high density areas along one side thereof, all of which can makethe bale difficult to tie, hard to handle, and virtually impossible tostack.

The foregoing problems are aggravated considerably where the baler isdesigned to produce massive rectangular bales on the order of one ton ormore as compared to the conventional 60 to 90-pound bales typicallyproduced by contemporary equipment. Inasmuch as conventional mowing andconditioning equipment is designed to produce windrows which are suitedfor conventional balers having small capacity baling chambers, theirsmall windrows are simply overmatched by the massive baling chamber of amachine which is capable of making a one-ton bale. The baling chamberbecomes starved for material and, as a result, a bale having the desireddensity and configuration simply cannot be produced using solely smallbaling techniques.

One effort to resolve the problem is illustrated in U.S. Pat. No.3,552,109, issued to P. A. M. Murray, et al, on Jan. 5, 1971. The largebaler in that patent utilizes the concept of loading a series of smallwads into the baling chamber across the face of the plunger instead ofattempting to insert a single large charge that would occupy the entirecross-sectional area of the chamber between the plunger and thepreceding material. As a consequence, however, the finished bale is ofrelatively low density and lacks the cohesiveness and integrity that aredesirable in a dense, high-quality crop bale.

Accordingly, as a more desirable and workable solution to the problem,it is one important object of the present invention to provide a way ofinsuring that the baling chamber receives a material charge of preciselythe same size and density time after time, regardless of varying cropconditions and windrow characteristics, to the end that a high density,uniformly dense, properly shaped bale can be produced.

In achieving the foregoing object an important feature of this inventionis the provision of collecting continuously picked up material in anaccumulating chamber before stuffing the material into the bale chamber.If the accumulated material has not reached a predetermined size anddensity by the time the stuffer is ready to begin its next cycle, thestuffer is temporarily deactivated until the shortage is made up.

Further important features of the present invention include loading thebaling chamber from the bottom of the latter such as to assure that thecharge is distributed across the entire face of the plunger, packing thecharge into the accumulation chamber through a rotary, retracting fingerdrum so as to provide continuous packing action and uniform densitythroughout the charge, and automatically initiating the stuffing andcompacting cycle by sensing the density of the accumulating charge witha pressure-sensitive device.

Another important object of the present invention is to obtain rapidstuffing of the charge into the baling chamber once the stuffer has beenactuated so as to provide increased time for the plunger to complete itssingle extension and retraction stroke during each loading-compressioncycle.

In achieving the preceding object, an important feature of the presentinvention lies in varying the fulcrum point of the lever-like stuffingfork during movement in its kidney-shaped path of travel such that ashort lever arm is presented at the operated end of the fork during thestuffing stroke to gain speed at the opposite crop-engaging end of thefork, the conditions being reversed during return of the fork to itsstandby position.

An additional important object of this invention is to provide, in abottom loading baler, uniform bale density top-to-bottom, regardless ofthe natural tendency for the material to settle toward the bottom of thebale by gravity. In this regard, an important feature of the inventioninvolves flaring the loading duct outwardly adjacent the top of thelatter with respect to the bottom thereof so that the charge containedwithin the loading duct has a greater volume of material at the top thanthe bottom, thereby accommodating the inherent settling action of thematerial to ultimately arrive at a uniform density across the entirecross-sectional face of the bale.

In the drawings

FIG. 1 is a fragmentary, side elevational view of a baler constructed inaccordance with the principles of the present invention and capable ofcarrying out my novel method;

FIG. 2 is a fragmentary, elevational view of the opposite side thereof.

FIG. 3 is a slightly enlarged, fragmentary, essentially horizontalcross-sectional view through the loading apparatus of the baler takenjust below the baling chamber;

FIG. 4 is an enlarged, fragmentary, elevational view of the left frontside of the baler with housing structure removed to reveal details ofthe clutch and its associated drive mechanism;

FIG. 5 is a fragmentary, cross-sectional view of the clutch andmechanism taken substantially along line 5--5 of FIG. 4;

FIG. 6 is a fragmentary, cross-sectional view thereof takensubstantially along line 6--6 of FIG. 4;

FIG. 7 is a fragmentary, vertical, cross-sectional view through theloading apparatus illustrating the position of the stuffing fork withrespect to the plunger at corresponding points in the loading-compactingcycle;

FIG. 8 is a schematic view of the loading duct and packing drum on areduced scale illustrating the manner in which crop material isaccumulated in the duct; and

FIG. 9 is a view similar to FIG. 6, but showing the manner in which thesensing device is operated when a full charge has been packed into theduct.

The baler has a long fore-and-aft extending bale case 10 of rectangularcross section that defines a baling chamber denoted by the numeral 12 inFIGS. 7, 8 and 9. The bale case 10 is supported in a slightly upwardlyand forwardly inclined manner by struts 14 having ground-engaging wheels16 at their lowermost ends, and a downwardly and forwardly projectingtongue 18 at the front of the bale case 10 is adapted for hitching thebaler to a towing vehicle (not shown) for advancing the same across afield. An enclosed plunger 20 (FIGS. 8 and 9) reciprocates fore-and-aftwithin chamber 12 for periodically compacting material presented to thechamber 12 through an inlet 22 in the floor 24 of bale case 10 acrossthe full width thereof.

An upwardly curved loading duct 26 depends from the bale case 10 and hasits upper discharge end 28 in registration with the inlet 22, while thelower receiving end 30 of the duct is remote from inlet 22 and isdisposed substantially forwardly thereof. Duct 26 flares outwardly in afore-and-aft direction as its upper end 28 is approached and defines aslightly wedge-shaped chamber 27. The curved top wall 32 of the duct 26is provided with laterally spaced, longitudinal slots 34 extending thefull length thereof, while the curved bottom wall 36 of the duct 26 issolid over its entire length except for the area immediately adjacentthe bale case 10 which is longitudinally slotted to accommodate asensing device 38 yet to be described.

The lower end 30 of the duct 26 is positioned directly behind a croppickup 40 which may be of any design capable of picking up windrowedmaterials from the field and delivering the same rearwardly into theduct 26. In the illustrated embodiment, the pickup 40 has a series oflifting tines 42 that sweep the crop upwardly to an overhead auger 44which gathers the crop centrally and delivers it rearwardly into the end30 of the duct 26.

A rotary packer 46 is located between the pickup 40 and the duct 26 andacross end 30 of the latter for making a pre-compressed charge ofmaterial within the duct 26 preparatory to loading the baling chamber12. As shown perhaps most clearly in FIGS. 3, 7, 8 and 9, the top wall32 of duct 26 terminates in rearwardly spaced relationship to theforward termination of the bottom wall 36, and the fore-and-aft spacedefined between such forward terminations is occupied by the packer 46.The latter includes a hollow drum 48 that is supported for rotationabove the bottom wall 36 in the area of its upward curvature adjacentend 30, but the vertical distance between the bottom wall 36 and theperiphery of the drum 48 at that location is substantially less than thecorresponding dimension of the duct 26 throughout the remainder of itslength to the bale case 10. Accordingly, the collecting chamber 27 ofthe duct 26 is constricted in the area immediately below the packer 46which enables the rear periphery of the drum 48 to function as abackstop to prevent retrograde movement of the material being packedinto chamber 27 as will subsequently become clear.

The packer 46 also includes a plurality of crop-engaging fingers 50which project radially from the axis of rotation of drum 48 and aredisposed about the latter in relatively closely spaced pairs asillustrated in FIG. 3. To carry out the desired packing action and yeteffectively withdraw from the crop materials, the fingers 50 are mountedwithin the drum 48 in such a way as to be extended as the drum 48rotates down into the crop and retracted as the drum rotates up and outof the crop past the top wall 32 of duct 26. This action per se is notnew and may be accomplished using mechanism such as described in U.S.Pat. No. 2,748,921, owned by the assignee of the present invention.Briefly, for purposes of a full understanding of the present invention,suffice it to say that the mechanism for extending and retracting thefingers 50 includes a stationary shaft 52 extending the length of drum48 in coaxial relationship therewith. A pair of stationary cranks 54(one only being shown) at opposite ends of the shaft 52 are rigidlyaffixed to the latter and cooperate to support a second shaft 56 inradially spaced, parallel relationship with the shaft 52. Spaced alongthe shaft 56 are a number of elongated mounts 58, each of which has alongitudinal trackway 60 within which a roller 62 on shaft 56 canoperate, and each of the mounts 58 carries two oppositely extendingpairs of the fingers 50. Thus, when the drum 48 is rotated, the fingers50 and mounts 58 are carried around the axis of shaft 56 which, by itseccentric relationship to the axis of rotation of the drum 48, causesthe mounts 58 to move back and forth on rollers 62 and thereby retractand extend the fingers 50, respectively.

An elongated scraper blade 64, mounted on the top wall 32, extendsacross the full width of the duct 26 in close proximity to the peripheryof drum 48 for wiping crop material which might otherwise cling to thedrum 48 during its rotation past the top wall 32. Note that inasmuch asfingers 50 are fully retracted as they sweep past top wall 32, they donot interfere with the blade 64 such that a truly effectivecrop-stripping action is obtained at that point.

Behind the packer 46 and above the loading duct 26 is located a stuffingfork 66 for periodically sweeping an accumulated charge into the balingchamber 12 from the duct 26. The fork 66 has a transverse square tube 68spanning the duct 26 above the latter from which a series of laterallyspaced-apart, elongated tines 70 depend. The tines 70 are spaced apartin accordance with the slots 34 in the top wall 32 of duct 26 such thattines 70 may enter chamber 27 through slots 34 and move along the duct26 toward the bale case 10 during the loading cycle.

The fork 66 also includes a pair of levers 72 at opposite ends of thetube 68 that are mirror images of one another. Each lever 72 carries thetines 70 at its lower end and is rotatably coupled with a crank 74 atits upper end through a pivot 76. The cranks 74, in turn, are rigidlyaffixed to opposite ends of a drive shaft 78 that spans the balse case10 above the packer 46. Shaft 78 is, in turn, driven by a large sprocket80 (FIG. 2) on the left side of the bale case 10 as viewed from the rearthereof, and the sprocket 80 receives driving power from an endlesschain 82 entrained around a drive sprocket 84 carried by a drive shaft86. In this manner, the normally upper or operated end of each lever 72is mounted for movement in a circular path of travel about the axis ofshaft 78.

A pair of stationary fulcrums 88 for the levers 72 extend laterallyoutwardly from opposite sides of the bale case 10 and are receivedwithin corresponding longitudinally extending slots 90 of the levers 72.Thus, during rotation of the upper ends of levers 72 by cranks 74, thefork 66 is operated through a generally kidney-shaped path of travel 92into, along and out of the duct 26, as illustrated in FIG. 7. Note thatthe path of travel 92 extends upwardly through inlet 22 and into thebaling chamber 12 for a short distance such as to assure that the chargefrom duct 26 is fully loaded into the chamber 12 during each loadingcycle. Note also that because the levers 72 are shifted along as well asturned about the fulcrums 88 during each revolution of the cranks 74(compare FIGS. 1 and 2 with FIG. 7), the fulcrum points for the levers72 are displaced accordingly. Therefore, a long lever arm is presentedbetween the pivots 76 and fulcrums 88 when the levers 72 are in thestandby positions of FIGS. 1 and 2, and a short lever arm is presentedbetween pivots 76 and fulcrums 88 when levers 72 are fully into the duct26 as illustrated in FIG. 7. Consequently, the upsweep or stuffingstroke of the fork 66 is considerably more rapid than the initial entryand final withdrawal strokes thereof. An obliquely extending leg 94 ofeach slot 90 adjacent the corresponding pivot 76 has the effect ofretarding the upsweep of the fork 66 during its initial entry into theduct 26.

Returning now to the sensing device 38 mounted on the bottom wall 36 ofduct 26 adjacent the latter's discharge end 28, such device 38 includesa series of quadrant-shaped plates 96 spaced along a common shaft 98spanning the duct 26 behind the latter. The shaft 98 is supported by theduct 26 for rotation about its longitudinal axis so as to swing theplates 96 edgewise into and out of the chamber 27 as illustrated best inFIGS. 8 and 9. An operating crank 100 fixed to the left end of shaft 98as viewed from the rear of the machine, has a tension spring 102 (FIG.2) connected thereto for the purpose of yieldably biasing the plates 96into the chamber 27 of the duct 26. The tension of spring 102 may beadjusted by means not shown for varying the force with which plates 96are urged into their standby positions within the chamber 27.

Movement of the device 38 rearwardly to its operated position outsidethe duct 26, as illustrated in FIG. 9, may be utilized to signal theoperator that it is time to actuate the fork 66 and plunger 20. Thiscould, of course, be accomplished in any number of ways such as bycausing a light to flash, a bell to ring, or a buzzer to buzz. On theother hand, such movement on the part of the device 38 may be utilizedto automatically actuate the fork 66 and the plunger 20, again through anumber of suitable mechanisms. One such mechanism is illustrated inFIGS. 2, 4, 5 and 6.

A power input shaft 104 along the tongue 18 carries a flywheel 106 atthe upper end of the tongue 18 immediately adjacent a right anglegearbox 108 coupled with the input shaft 104. A live transverse shaft110 leads laterally from gearbox 108 toward the right side of themachine, where it carries a drive sprocket 112. Sprocket 112, in turn,and through an endless chain 114, drives a second sprocket 116 fixed tothe shaft 52 of packer 46, thereby supplying driving power to thelatter. A third sprocket 118, also fixed to the shaft 52, in turn drivesthe mainshaft 120 of the pickup 40 through an endless chain 122. Thus,so long as the power input shaft 104 is rotating, the pickup 40 and thepacker 46 are in constant operation.

On the other hand, the plunger 20 and the stuffer 66 are to be operatedonly if and when the sensing device 38 indicates that the duct 26 hasreceived a charge having the predetermined size and density.Accordingly, the plunger 20 and the stuffer 66 share a common clutch124, which couples the plunger 20 and stuffer 66 with the live shaft 110when the clutch 124 is engaged, such latter condition arising only inresponse to the proper size and density being sensed by the device 38.The clutch 124 has a male half 126 that is carried on a longitudinallysplined portion 128 of the live shaft 110 for rotation therewith butrelative shifting movement therealong toward and away from the femaleclutch half 130. The female half 130 has as an integral part thereof asleeve 132 that receives the live shaft 110 and enables the latter torotate relative to the female half 130, unless the latter is engaged bythe male half 126, in which event both halves (126 and 130) rotate as aunit with the live shaft 110.

The sleeve 132 fixedly carries a small sprocket 134 which is entrainedby an endless chain 136 that loops upwardly around a very large sprocket138 which is fixedly carried on the transverse shaft 86 projectingoutwardly beyond the left side of the bale case 10 and carrying thesprocket 84 which ultimately drives the fork 66. Eccentrically coupledwith the shaft 86 within the forward part of the machine are pitmans 140on opposite sides of the large sprocket 138 which lead to the plunger 20and are drivingly connected thereto in a manner not shown but wellunderstood in the art. Thus, when the clutch 124 is engaged, the largesprocket 138 is caused to rotate which, in turn, drives the shaft 86 tooperate the plunger 20 and the fork 66.

The moving force required to shift the male clutch half 126 into drivingengagement with the female clutch half 130 is supplied by fore-and-aftlink rods 142 and 144 along the left side of the machine which connectthe operating crank 100 of the device 38 with a bell crank 146 mountedon the side of the machine near the front thereof. The obliquelydisposed bell crank 146 is in turn, connected through a pull chain 148to the upper end of an elongated, rigid, generally upright connector 150having a roller 152 adjacent its upper end for bearing against theproximal face of the large sprocket 138 during operation. The connector150 is biased yieldably upwardly by a tension spring 156 at its upperend, while at its lower end, the connector 150 is pivotally coupled withthe generally horizontal leg 158 of another bell crank 160, the latterbeing pivoted to the frame of the machine at pivot point 162. The otherleg 164 of the bell crank 160 has a loose connection 166 with theforward end of apentagonal, generally vertically disposed yoke 168 thatis joined to the male clutch half 126 by upper and lower pivots 170 and172, respectively. The yoke 168, in turn, is pivotally mounted at itsrear end by a pivot 174 for transverse swinging movement along the liveshaft 110 such as to thereby impart the necessary movement to the maleclutch half 126 for engaging and disengaging the latter from the femaleclutch half 130. A spring loaded bumper 176, having a bolt head 178 asthe top engaging surface thereof, is disposed below and in directregistration with the connector 150, being a separate part from thelatter, as may be seen by viewing FIG. 5 wherein the bolt head 178remains stationary while the connector 150 is lifted off of the latterto its dotted line position as the bell crank 146 pulls on chain 148.

When the connector 150 is in its solid line position of FIG. 5, itsroller 152 is caught beneath a lateral projection 180 (FIG. 4) on thelarge sprocket 138 such as to preclude rotation of the latter in acounterclockwise direction viewing FIG. 4. However, when the sensingdevice 38 pulls the connector 150 upwardly and outwardly to its dottedline position of FIG. 5, the roller 152 is moved sufficiently outwardlythat it can ride up and over the projection 180 when the large sprocket138 begins to rotate counterclockwise as a result of the engagement ofthe clutch 124. Such outward displacement of the connector 150 is,however, made against the bias in the opposite direction of the tensionspring 156. Accordingly, once the large sprocket 138 has rotatedcounterclockwise sufficiently far that the projection 180 clears theroller 152, the spring 156 urges the connector 150 back toward the faceof sprocket 138 so as to place the roller 152 in alignment with theprojection 180 as it comes around at the completion of the singlerevolution of the sprocket 138. The spring 156 does not, however, urgethe connector 150 back down toward its original solid line position ofFIG. 5, because this would, of course, disengage the clutch 124. On thecontrary, the spring 156 urges the connector 150 upwardly (as well asinwardly toward the sprocket 138) such that, even though the sensordevice 38 may return to its standby position and, thus, swing the bellcrank 146 inwardly, the connector 150 remains fully raised to keep theclutch 124 engaged until the completion of the stuffing and compactingcycle. Only when the projection 180 reengages the top of the roller 152and 360° rotation of the sprocket 138 is the connector 150 pushed downto its initial position (against bumper 176) to disengage the clutch124. At this point, a depending spring-loaded dog 182 slips behind ablock 184 on the face of the sprocket 138 to prevent retrograde rotationof the latter.

OPERATION

As the baler is advanced, the pickup 40 continuously lifts the materialoff the ground and delivers it rearwardly to the packer 46 and duct 26,but so long as the sensing device 38 is in its standby position withinthe chamber 27, the fork 66 and the plunger 20 remain idle. Thiscondition is, of course, illustrated in FIG. 8 wherein the plunger 20overlies the inlet 22 so as to provide a top closure to the chamber 27at this time. The fork 66 is, of course, fully out of the duct 26 atthis time in its standby position as illustrated in FIGS. 1 and 2.Consequently, as the baler continues to advance and picked up materialcontinues to be packed into the chamber 27 by packer 46, a charge ofpredetermined size and density begins to accumulate within the duct 26.The material accumulating within chamber 27 cannot escape upwardlythrough the closed inlet 22, nor can it escape downwardly past therotating packer 46, and, thus, the density of the accumulation and theforce it exerts against the sensor plates 96 is progressively increaseduntil plates 96 are rocked completely out of chamber 27 as depicted inFIG. 9. This engages the clutch 124 in the manner above described toactivate plunger 20 and fork 66 through a single operating cycle.

The correlation of movement between the fork 66 and the plunger 20 isillustrated in FIG. 7 wherein it may be seen that during the first 120°of the operating cycle, the front face 20a of the plunger 20 retractsalmost to the front edge of the inlet 22, thereby opening the latter,while the fork 66 enters the duct 26 through slots 34 and begins itsupsweep toward the baling chamber 12. During the next 60° in theoperating cycle (particularly the 30° between 150° and 180°), the fork66 sweeps rapidly toward the baling chamber 12 to a point slightly belowinlet 22 so as to quickly stuff the accumulated charge into the balingchamber 12 between the face 20a of plunger 20 and structure serving as abackstop for the plunger 20, such as a previous charge of material. Noteduring this interval that the plunger face 20a has extended onlyslightly from its 150° position.

As the fork 66 and the plunger 20 move from 180° to 240° in theirrespective cycles, the fork 66 enters baling chamber 12 for a shortdistance above the inlet 22 in order to assure that the charge is fullystuffed into chamber 12, the plunger face 20a (which is desirablyvertically slotted) wipes the charge off the fork 66, and the latterbegins its downward withdrawal stroke while the plunger face 20acontinues on rearwardly across the inlet 22 to compact the chargerearwardly. During the final 120° of the operating cycle, the fork 66returns to its standby position and the plunger 20 completes itsrearward stroke, placing both components in readiness for the nextstuffing and compacting sequence. Of course, the sensing device 38 isreturned by spring 102 to its standby position within the accumulatingchamber 27 once the fork 66 has stuffed the charge into the balingchamber 12, whereupon the device 38 is ready for the next charge.

Note that the frequency of operation of plunger 20 and fork 66 dependsentirely upon how rapidly the material accumulates within duct 26. If atthe completion of one cycle the next charge is ready such that sensingdevice 38 is in its operated position, the clutch 124 will remainengaged and the plunger 20 and fork 66 will operate nonstop. However, ifthe next charge has not yet reached full size, the plunger 20 and fork66 will be temporarily deactivated.

After a number of stuffing-compacting cycles have been completed and thebale has reached the desired size, tying mechanism may be activated tobind the compressed bale. No tying mechanism is illustrated or describedherein since it has no bearing on the principles of the presentinvention, but it is to be understood that any one of a number ofsuitable mechanisms may be selected for use.

At this point, it appears appropriate to reexamine at least certain ofthe special features of the invention and to elaborate upon theirimportance. First, it is to be emphasized that the principles of thepresent invention are not limited to a baler of any particular size, norto any particular materials. However, it will also be appreciated thatthey do have particular utility for a baler designed to produce a largerectangular crop bale on the order of one ton or more as contrasted tothe 60-pound "man-size" crop bales produced by conventional machines. Inthis regard, by accumulating a charge within the chamber 27 of duct 26until such time as that charge obtains a predetermined size and density,the rate at which crop material is fed to the baler by pickup 40 isimmaterial. Regardless of whether the windrow is light or heavy,intermittent or continuous, none of the material is introduced into thebaling chamber 12 until the charge within chamber 27 reaches exactly thedesired characteristics. This means that time-after-time precisely thesame type of charge is presented to the plunger 20 for compaction,regardless of the condition of the windrow. The operator is therebyassured of producing a uniformly dense bale which is devoid ofdeformity-causing material concentrations along one side of the bale.The latter aspect is enhanced by the fact that the duct 26 flaresoutwardly as its upper end 28 is approached, thereby tending to load anadditional amount of material in the top of the baling chamber 12 withrespect to the bottom thereof, such additional amount subsequentlysettling by gravity. Noteworthy also is the fact that such flaringavoids the tendency for crop material to become so packed within theduct 26 that it cannot be extracted therefrom by the fork 66 during thestuffing cycle.

Another feature that demands emphasis is the packer 46 which, while notnew per se, is indeed used in a new context insofar as the inventor isaware. The packer 46 is much more than simply a retracting fingerfeeding device for conveying crop material from the pickup 40 into theduct 26. That function could be achieved by a number of conveyors ofsuitable design. In contrast, the packer 46, operating in conjunctionwith the plunger 20 as a closure for the top end 28 of the duct 26,pre-compresses the charge within chamber 27 to a level somewhat lessthan one-half the density achieved by the plunger 20 in the balingchamber 12. The exact degree of pre-compression, of course, depends uponthe length of time the plunger 20 and the fork 66 remain idle, which maybe conveniently controlled by the sensing device 38.

Note further that the continuity of packing action provided by thepacker 46 is of considerable importance in view of the fact that thecharge within chamber 27 would otherwise tend to escape in a retrogrademovement out of the lower end 30 of the duct 26. By continuously, ratherthan intermittently, applying packing force to the charge, the latter isprevented from such retrograde movement.

An additional important feature resides in the relationship between thepacking fork 66 and the plunger 20 during the stuffing-compaction cycle.Note that if the plunger 20 is to be used as a closure for the inlet 22,then the plunger 20 must be retracted fully clear of the inlet 22 beforethe fork 66 begins stuffing the charge up into the baling chamber 12.Once the plunger 20 is retracted, the fork must be operated very rapidlyin order to assure that the charge can be completely stuffed, the forkretracted, and the bale compacted within the remaining portion of theoperating cycle. Mounting the fork 66 in such a way that its fulcrumpoint (defined by the location of fulcrums 88 within slots 90) may bedisplaced between the opposite ends of levers 72 during the stuffingcycle, permits a very short lever arm to be created between the pivots76 and fulcrums 88 when the fork is inserted into the duct 26 such as togain speed at the crop engaging tines 70 to accomplish the rapidcharging stroke. On the other hand, the withdrawal of the fork at theend of the cycle and its initial movement at the beginning of the nextcycle, is relatively slow and steady, allowing time for the plunger 20to make its necessary movements in readiness for the fork 66.

These features, then, as well as others perhaps not emphasized butinherent in the foregoing disclosure, are conducive to the production ofa high density, uniformly dense bale of the highest quality. Suchdesirable characteristics are obtainable even where a very large bale isproduced to enable the rancher to maximize his pay load when a number ofsuch bales are stacked and transported within a limited space over asubstantial distance.

Having thus described the invention, what is claimed as new and desiredto be secured by Letters Patent is:
 1. In a baling method, theimprovement of:in alternating steps, stuffing successive charges ofpredetermind size and density into a baling chamber and compacting thesame within said chamber; temporarily interrupting at least saidstuffing if the charge to be stuffed and compacted is less than saidpredetermined size and density; resuming said alternate stuffing andcompacting when the deficiency in the charge is eliminated, said stepsbeing carried out while the baling chamber is advancing; and theadditional step of continuously picking up material from the ground forcharging the chamber as the latter advances.
 2. In a baling method asclaimed in claim 1, continuously feeding the material into anaccumulating chamber as the material is picked up from the ground; andcollecting the material in said accumulating chamber to form the chargewhich is stuffed into the baling chamber.
 3. In a baling method asclaimed in claim 2, wherein said picking up and feeding of the materialinclude packing the same into the accumulating chamber.
 4. In a balingmethod as claimed in claim 3, wherein said stuffing step includesintroducing the charge into the baling chamber from below the same anddistributing the charge across the entire cross-section of the balingchamber.
 5. In a baling method as claimed in claim 4, wherein saidstuffing step is automatically initiated in response to sensing thatsaid predetermined density has been obtained.
 6. In a baling method asclaimed in claim 4, wherein said collecting step includes obtaining acharge having a greater volume of material adjacent the end thereofdestined to be stuffed to the top of the baling chamber than the enddestined for the bottom of the baling chamber.
 7. In a baling method asclaimed in claim 3, wherein said stuffing step is automaticallyinitiated in response to sensing that the charge collecting in theaccumulating chamber has reached said predetermined density.
 8. In abaling method as claimed in claim 1, wherein said stuffing step includeslifting the charge into the baling chamber from below the same.
 9. In abaling method as claimed in claim 1, wherein both said stuffing andcompacting are interrupted if the charge to be stuffed and compacted isless than said predetermined size and density.